| Pitfall | Consequence | Correction | |---------|-------------|------------| | Treating non-essential variables as essential | Unnecessary re-qualifications, cost overruns | Read QW-250 table carefully | | Assuming a WPS qualified for impact also works for non-impact | Brittle fracture risk | Note: Impact testing is separate qualification | | Using a PQR from 0.5” plate to support WPS for 2” plate | Violates thickness limits (QW-403.5) | Qualify on 1” or thicker for unlimited thickness | | Allowing welders to change processes without requalifying | Invalid WPQ | Each process requires separate test or combination test (QW-200.4) |
A WPS is a written document that provides direction to the welder. It includes: welding standard asme
Required only when the construction code (like ASME Section VIII for pressure vessels) specifies notch toughness testing. Common Standards and Applications welding standard asme